AeroVance operates a fully integrated engineering, manufacturing, and validation ecosystem designed for low-TBO propulsion, radiation-hardened avionics, precision composite structures, and secure defense-grade space systems. Our capabilities span concept design through flight certification and mission operations.
High-thrust regeneratively cooled engines for orbital insertion and deep-space transfer stages.
Hall-effect and gridded ion thrusters for station-keeping, debris removal, and long-duration missions.
High-fidelity RPA, CFD-FSI coupling, and acoustic liner design to mitigate combustion oscillations.
Carbon-fiber reinforced polymer (CFRP) and ceramic matrix composites (CMC) for thermal protection and primary structures.
5-axis CNC machining, titanium alloy forging, and directed energy deposition (DED) additive manufacturing.
Finite element analysis, modal testing, and damage tolerance engineering for flight-certified structures.
RAD-tolerant processors, triple-redundant architectures, and deterministic real-time operating systems.
Integrated sensor fusion, adaptive flight control laws, and precision autonomous navigation.
Anti-jam waveforms, AES-256 encryption, and LEO/GEO crosslink architecture.
Modular satellite buses ranging from 5U CubeSat to 2,000 kg LEO/MEO platforms.
Earth observation, SAR, hyperspectral, and scientific instrument integration with rigorous EMC/EMI validation.
Passive drag augmentation, active propulsion deorbit, and conjunction assessment software.
Low-observable airframes, high-altitude long endurance (HALE) platforms, and autonomous swarm coordination.
Thermal management, aerodynamic stability, and propulsion integration for Mach 5+ flight regimes.
Infrared search & track, radar astronomy, and persistent surveillance architectures.
| Facility | Location | Primary Function | Key Equipment |
|---|---|---|---|
| Propulsion Test Complex | McGregor, TX | Static fire & component testing | 450 kN test stands, dynamic balancing, injector test rigs |
| Environmental Validation Lab | Houston, TX | TVAC, vibration, EMI/EMC | 8x8 ft TVAC chamber, 50kN electrodynamic shaker, Anechoic chamber |
| Advanced Materials Wing | Singapore | Composite layup & curing | 3m autoclave, automated fiber placement (AFP), optical CFA |
| Flight Test Range | Mojave, CA | Suborbital & UAV flight validation | Radar tracking, telemetry receivers, quick-disassembly bays |
| Cleanroom Assembly | Sherborne, UK | Satellite integration & payload fit | ISO Class 7/8 suites, optical metrology, thermal mockups |
End-to-end product lifecycle management with synchronized multi-disciplinary modeling.
Hardware-in-the-loop simulation for flight control, propulsion, and satellite bus validation.
Machine learning for trajectory optimization, fault prediction, and adaptive control systems.
Quality management for aerospace design, production, and installation
International quality management standard across all operations
Fully compliant with US munitions list & export administration regulations
Accredited for heat treatment, chemical processing, NDT, and CMM
Type certification support for civil aircraft & rotorcraft components
European cooperation for space standards & NASA procedural compliance
Primary systems engineering, avionics development, and mission control integration.
Engine development, static testing, combustion analysis, and propulsion subsystem validation.
Suborbital vehicle integration, UAV flight validation, and atmospheric flight dynamics.
Automated fiber placement, autoclave manufacturing, and payload integration for APAC missions.
Cleanroom satellite assembly, defense payload integration, and European customer support.
Access detailed interface control documents, test reports, capability matrices, or schedule an on-site engineering review with our technical team.
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