Global Presence

Our Operational Network

Strategically located facilities ensuring 24/7 operational coverage across the globe.

Houston, TX

Headquarters
Primary corporate HQ, mission control center, and executive operations hub. 800+ employees.

Cape Canaveral, FL

Launch Operations
Primary launch and integration facility. Supports orbital deployment and payload processing.

London, UK

European HQ
European operations center managing ESA contracts, satellite integration, and UK defense programs.

Toulouse, France

Aerospace Testing
Advanced wind tunnel facility, materials testing lab, and European R&D center. 400+ engineers.

Singapore

Asia-Pacific Hub
Regional operations hub, satellite ground station, and APAC customer support center.

Mumbai, India

Manufacturing
Precision manufacturing facility specializing in avionics components and composite structures.

Nairobi, Kenya

Ground Station
Strategic ground station for LEO satellite constellation tracking and command operations.

Mojave, CA

Flight Test Range
Private flight test range for prototype aircraft, UAV testing, and hypersonic vehicle trials.

Beijing, China

Joint Venture
Collaborative aerospace manufacturing joint venture and supply chain partnership office.

Houston Headquarters

HQ

Primary corporate operations, mission control, and executive leadership center.

👥 800 staff 📐 450,000 sq ft

Cape Canaveral Launch Complex

Launch

Orbital deployment, payload processing, and launch integration facility.

👥 350 staff 📐 320,000 sq ft

London European HQ

HQ

European operations, ESA program management, and UK defense contracting.

👥 500 staff 📐 280,000 sq ft

Mojave Flight Test Range

Testing

Prototype flight testing, UAV operations, and hypersonic vehicle trials.

👥 200 staff 📐 15,000 acres

Toulouse R&D Center

R&D

Advanced wind tunnel, materials science lab, and European research hub.

👥 400 staff 📐 200,000 sq ft

Singapore Asia-Pacific Hub

MRO

Regional MRO center, satellite ground station, and APAC support operations.

👥 300 staff 📐 180,000 sq ft
What We Operate

Operational Capabilities

End-to-end aerospace operations from design through deployment and sustainment.

Launch Operations

End-to-end launch vehicle processing, payload integration, and mission execution from our Cape Canaveral complex.

47 Launches/Year
99.2% Success Rate

Satellite Operations

24/7 satellite command and control, telemetry monitoring, and on-orbit asset management across 6 ground stations.

340+ Sats Managed
6 Ground Stations

Manufacturing

Precision aerospace manufacturing with automated production lines, composite fabrication, and propulsion assembly.

1.2M Parts/Year
99.7% Quality Rate

Test & Evaluation

Comprehensive flight testing, environmental simulation, propulsion testing, and structural validation programs.

12 Test Ranges
8,000 Test Hours/Yr

Defense Programs

Classified defense aerospace operations including stealth systems, tactical UAVs, and space-based surveillance.

12 Active Programs
Top Secret

Avionics Integration

Full avionics systems integration, software deployment, cockpit systems installation, and flight software validation.

50+ Platforms
4M+ Lines of Code
Process

Manufacturing Pipeline

Our rigorous 5-stage manufacturing process ensures every component meets aerospace-grade standards.

01

Design & Engineering

CAD modeling, CFD simulation, structural analysis, and systems architecture definition using industry-leading tools.

02

Material Procurement

Traceable supply chain with certified aerospace-grade materials, alloy sourcing, and composite raw material qualification.

03

Precision Manufacturing

CNC machining, automated fiber placement, 5-axis milling, and clean-room assembly with full process documentation.

04

Quality Assurance

Non-destructive testing, dimensional verification, environmental testing, and AS9100-compliant inspection protocols.

05

Integration & Delivery

Subsystem integration, system-level testing, customer acceptance, and secure logistics to deployment sites worldwide.

12

Global Facilities

2,400+

Operations Staff

99.7%

Quality Yield Rate

24/7/365

Operations Coverage

Quality & Compliance

Zero Compromise on Quality Standards

Every component, system, and mission we operate under the highest aerospace quality standards. Our integrated management system ensures compliance across all programs and facilities.

From raw material traceability to final acceptance testing, AeroVance maintains an uncompromising commitment to quality that our defense and commercial partners depend on.

🛡️
AS9100D Aerospace Quality Management
🔬
ISO 9001:2015 Quality Management Systems
🌿
ISO 14001 Environmental Management
Nadcap Special Process Accreditation
🔒
ITAR Registered U.S. Defense Export Controls
FAA Part 145 Repair Station Certificate
99.97 Safety Score
0
Lost Time Incidents (2024)
2.1M
Safe Man-Hours
100%
Audit Compliance
156
Internal Audits/Year
Supply Chain

Resilient Global Supply Chain

A strategically diversified supplier network ensuring continuity and quality across all programs.

Strategic Sourcing & Supplier Qualification

Every supplier undergoes a rigorous qualification process including facility audits, process capability studies, and quality system reviews. We maintain an approved supplier list of 1,200+ vetted vendors across 25 countries.

Supplier Audits Quality Agreements Dual Sourcing

Materials Traceability System

Full lot traceability from raw material mill certificates through final assembly. Our digital thread system tracks every component with barcode and RFID serialization across all facilities.

Digital Thread RFID Tracking Mill Certs

Just-in-Time Manufacturing Integration

Automated material request systems integrated with our ERP platform ensure timely delivery of components to production lines while minimizing inventory carrying costs.

ERP Integration Auto-Replenishment Kanban

In-Process Quality Verification

Multi-stage inspection points at every manufacturing phase. CMM verification, NDT testing, and statistical process control ensure parts meet tolerances before progressing.

CMM Inspection NDT Testing SPC

Secure Global Logistics & Delivery

Temperature-controlled, security-screened logistics with real-time tracking. Specialized handling for classified materials and hazardous propulsion components.

Secure Transport Hazmat Certified Real-Time Tracking
Maintenance & Support

MRO Operations

Comprehensive maintenance, repair, and overhaul services for commercial and military aerospace assets.

🔧

Structural Maintenance

Airframe & Fuselage Services
  • Structural damage assessment and repair planning
  • Composite patch repair and replacement
  • Fatigue crack detection and remediation
  • Corrosion prevention and control programs
  • Load testing and structural certification
⚙️

Powerplant Overhaul

Engine & Propulsion Services
  • Turbine engine shop visits and inspections
  • Hot section component replacement
  • Rocket engine testing and refurbishment
  • Performance restoration to OEM specifications
  • EASA/FAA engine certification return-to-service
🖥️

Avionics & Systems

Electronics & Software Services
  • Flight control system diagnostics and repair
  • Radar and sensor calibration services
  • Navigation system upgrades and integration
  • Software patches and firmware updates
  • Communications suite maintenance

Partner With Our Operations Team

Whether you need facility tour, supply chain partnership, or MRO capacity planning — our operations team is ready to discuss your requirements.