Step-by-Step Replacement Guide
Safety & Prep Work
Always work on a level surface. Engage the parking brake and use wheel chocks on non-working wheels.
- Jack up the vehicle using factory lift points
- Support with properly rated jack stands
- Remove wheels and clean brake assembly with brake cleaner
Remove Caliper & Old Pads
Unbolt the caliper mounting brackets. Do not let the caliper hang by the brake hose. Support it with a wire or hook.
- Remove brake pads and note wear indicators
- Inspect caliper slide pins for corrosion
- Clean and re-lubricate slides with high-temp brake grease
Inspect & Service Rotors
Check rotor thickness against manufacturer specs. Measure for runout and parallelism.
- Light rust is normal; heavy scoring or warping requires machining or replacement
- If replacing, use a thread-locker on wheel nuts (12-15 ft-lbs)
- Clean new rotors with brake cleaner (do NOT touch with bare hands)
Install Pads & Reassemble
Apply ceramic brake paste to the back of new pads and contact surfaces of caliper slides.
- Push caliper piston back using a C-clamp or piston tool
- For ABS vehicles, rotate the piston slightly clockwise if required
- Reinstall caliper and torque bolts to spec (usually 25-35 ft-lbs)
Bed-In & Test
New brakes require a proper break-in period to transfer pad material evenly to the rotor.
- Firm pedal pressure: pump brakes 15-20 times before driving
- Perform 5-10 moderate stops from 45 mph to 15 mph
- Avoid hard stops or high speeds for the first 200 miles
Critical Safety Checklist
🛡️ Fluid Management
Never mix brake fluid types. DOT 3 and DOT 4 are compatible, but DOT 5 (silicone) is NOT. Contamination causes soft pedals.
🌡️ Thermal Management
Allow brakes to cool completely before disassembly. Hot brakes can ignite brake cleaner or cause severe burns.
🔧 Torque Specs
Always use a calibrated torque wrench. Loose caliper bolts cause vibration, while over-tightening strips threads.
♻️ Disposal
Old pads, rotors, and brake fluid are hazardous waste. Take them to an authorized recycling center or auto shop.